Methods And Techniques For Liposome Manufacturing

By Jody Leach


Liposomes are microscopic spheres made from the same material as the cell membranes in the human body. They have attracted a lot of attention due to their amazing properties. They can be used to carry drugs, nutrients and other agents to specific destinations in the body. There are various different preparation methods and techniques for liposome manufacturing and those used depend on on various factors.

Phospholipids like lecithin is used as raw material. The phospholipid molecules have heads that love water. They also have two tails that are essential fatty acid chains repelled by water. When the phospholipids are put in a solution that is water-based, the heads end up side by side with the tails trailing behind. The fact that the tails repel water means that another layer lines up with the tails facing the tails of the first layer. This natural alignment results in two rows of tightly fitting molecules. These layers form membranes around and inside all cells.

It is possible to customize liposomes for different applications. These applications include delivering drugs to kill cancer cells, transferring DNA to make genetic modifications to cells or delivering cosmetic nutrients to the skin. Preparation method is affected by the application. For example, the concentration and toxicity of drugs used for treating cancer requires a particular preparation method.

Various lipids and mixtures can be used to make liposomes and some of these are of a higher quality than others. What they have in common is they do not go through the digestive tract and the encapsulated payload is not biologically active until it reaches the cells. It is how, when, where and why the rupture of the membrane occurs that the difference between them comes in.

The methods used in preparation may all be quite different but the basic stages remain the same. Thin lipid films are hydrated and this causes liquid bilayers to form. These large vesicles need to be reduced in size and energy output is required for this. Sonication is the use of sound waves and another mechanical method used is extrusion.

Liposomes are actually fairly simple to make, not requiring complex materials, equipment or methods. Each method and technique offers certain benefits and has some failings. Sonication can cause structural changes to what is entrapped. Liquid hydration methods do not produce a high payload.

The type of manufacturing processes and equipment used both have an effect on the type of liposomes produced. Inconsistent sizes, high production costs and structural instability are just some of the challenges faced in production. Many advances are being made in this respect as research proceeds at a rapid pace. An exciting example is research into how to make liposomes that can target certain organs or diseased tissue.

One of the greatest benefits of liposomes is there flexibility. They can be adapted in many different ways to suit different applications. Size, surface charge and lipid content can all be varied according to the techniques used. Conventional methods are effective but much experimentation is still being done. The future holds many new possibilities with the exciting developments taking place in this field.




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